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BMW 3-Series (E90 E92) Forum > E90 / E92 / E93 3-series Powertrain and Drivetrain Discussions > N54 Turbo Engine / Drivetrain / Exhaust Modifications - 335i > Rough idle and intake valve carbon build-up. How is this possible?



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      08-22-2011, 06:55 PM   #23
Jeff@TopGearSolutions
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It helps to run it all out on the highway, especially a car that is driven like a grandma, but inevitably their will still be carbon build up.
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      08-22-2011, 07:44 PM   #24
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Take you IC pipe off to see another way gunk gets in there
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      08-22-2011, 08:07 PM   #25
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My car is in the shop right now to get the valves cleaned. I took pics of the valves, and they were pretty nasty. I'll post them up later.

Also, for the OP, check out this thread if you want a TON of information about our crankcase ventilation system. http://www.e90post.com/forums/showthread.php?t=518306
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      08-22-2011, 08:10 PM   #26
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Quote:
Originally Posted by secretsquirrel View Post
As Tibra said, no. Nasty valves is not a defect. Its just a bad characteristic of DI engines in general (at least high performance Euro engines). Other manufacturers are beginning to use DI engines (toyota/lexus and ford). I'm pretty sure there owners wont be as understanding about sludge issues as luxury Euro owners, so I would expect them to have a solution pretty quickly.
The lexus DI engines (at least the 3.5l) uses both port and direct injection. I always wondered why it needed it, but now I see that the lexus engineers can actually see into the future, lol.

Also, I'm thinking that another benefit of dual injection is that for big turbo applications, it would be easier to beef up the fuel system, but that's for another thread.
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      08-22-2011, 08:16 PM   #27
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I have done 4 of these as of latley...anything north of 50k i highly recommend doing it. LostMarines were super gunked up and he uses a lot of meth...we gained 12hp alone just from the cleaning on the dyno
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      08-22-2011, 08:19 PM   #28
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Hey Matt...can u pm me a quote for cleaning out those valves???
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      08-22-2011, 08:59 PM   #29
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Quote:
Originally Posted by Ozzie Goat View Post
OR
Reading stumbling/jerky acceleration threads, pottypants (I think) suggested an olde school solution to this new age DI problem.
Took my car out on the open highway. 80mph 4th gear 30 minutes at about 4k.
Never visually inspected carbon on my valves, but the stumbling is gone.
It's free, try it.
Yes I have heard that works as it "blows" out some of the carbon deposits but its only a band aid..a proper manual clean will def have better results
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      08-22-2011, 09:15 PM   #30
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Granny shifting

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Quote:
Originally Posted by Jeff@topgearsolutions View Post
It helps to run it all out on the highway, especially a car that is driven like a grandma, but inevitably their will still be carbon build up.
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      08-22-2011, 10:07 PM   #31
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My rough idle was fixed by running two back to back fuel system treatments by the dealer, under warrenty.
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      08-22-2011, 10:37 PM   #32
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Quote:
Originally Posted by tibra1 View Post
Yes I have heard that works as it "blows" out some of the carbon deposits but its only a band aid..a proper manual clean will def have better results
AKA Italian Tune-up.

If your rough idle is caused by clogged or dirty injector tips, then a proper fuel injector cleaner should do the trick...but if its from valve stem build-up, then really your only option is to open up the intake manifold and clean those valves by hand.
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      08-22-2011, 11:48 PM   #33
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Had this problem, BMW covered it out of my warranty. Read here..

http://www.e90post.com/forums/showthread.php?t=549660
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      08-26-2011, 09:21 AM   #34
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Quote:
Originally Posted by raceyBMW View Post
AKA Italian Tune-up.

If your rough idle is caused by clogged or dirty injector tips, then a proper fuel injector cleaner should do the trick...but if its from valve stem build-up, then really your only option is to open up the intake manifold and clean those valves by hand.
I assume mine is due to the valve buildup issue and not a clogged injector(s) as I have never put anything but Chevron or Shell in the gas tank...plus my injectors were replaced just a couple of months ago.
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      08-26-2011, 09:24 AM   #35
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Quote:
Originally Posted by droptop335 View Post
I assume mine is due to the valve buildup issue and not a clogged injector(s) as I have never put anything but Chevron or Shell in the gas tank...plus my injectors were replaced just a couple of months ago.
Injectors can still be clogged from name brand gas.
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      08-26-2011, 09:36 AM   #36
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Quote:
Originally Posted by Jeff@topgearsolutions View Post
Injectors can still be clogged from name brand gas.
Fair enough, I was just weighing the odds of one issue over the other
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      08-31-2011, 05:05 PM   #37
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The new Toyota/Subaru Boxer engine will have port and direct injection as well.

PS My dealer said they are getting the tool for this walnut sheel intake blasting as well. It seems a good method...i will start saving now!
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      08-31-2011, 05:36 PM   #38
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Hmmm, rough idle, I bet all you need is new spark plugs, remind the dealer that you are due for new plugs under warranty at 45K.. that should fix it
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      08-31-2011, 08:50 PM   #39
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Quote:
Originally Posted by dlbrooks18 View Post
Hmmm, rough idle, I bet all you need is new spark plugs, remind the dealer that you are due for new plugs under warranty at 45K.. that should fix it
New plugs did nothing for mine.
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      09-01-2011, 08:04 AM   #40
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Had this problem and had the walnut shell along with hand cleaning by a dealership.....$$$$(but it did help tremendously)
This cleaning can be covered under warranty since it is a known issue which affects the car and is not a result of any type of misuse or neglect on the part of the owner. Just have to convince the dealership to submit the claim to BMW where it is handled on a case by case basis.
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      09-01-2011, 08:48 AM   #41
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Yea, I don't want to wait until there are symptoms of a problem. Just DIY it myself.
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      09-02-2011, 10:22 AM   #42
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Quote:
Originally Posted by Syndicategt View Post
Take you IC pipe off to see another way gunk gets in there
InterCooler? Gunk in how?
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      09-02-2011, 10:24 AM   #43
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Quote:
Originally Posted by CALWATERBOY View Post
InterCooler? Gunk in how?
It's called blow by. Oil gets gunked in their and the charge pipe over time. Its part of the "emissions" system. Instead of dumping the oil particulate into the atmosphere they recirculate it back into the intake tract. That's the reason some of us run oil catch cans to reduce the amount of oil put back into their.
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      09-02-2011, 10:31 AM   #44
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Quote:
Originally Posted by GeorgiaTech335coupe View Post
These cars burn a lot of oil, so there is a lot of crankcase gases. Build up can cause valves to not move as freely as they should.

I would've asked the dealer to explain why the type of gas you used affects carbon buildup. IMO, they love to make false claims to charge you. Always a good idea to test their knowledge.
Oil consumption is very low in a N54.

Rumor has it that routing the PCV line to atmosphere solves the problem in a major way. Gotta wonder if an inline plug's an inexpensive solution.

Catch can? ANYONE have pics of valves after 10K+ mi w/catch can?

Opinions on Redline's metal catch can vs. plastic?
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